The hazard risk in electrostatic precipitator using hirarc and fault tree analysis method in the steel industry

Diki Kosasih; Yuliani Fauziah; Haryo Sutedi; Hikari Qurrata’ain Nurhadi; Sherin Ramadhania

doi:10.52453/aic.v1iOctober.458

Authors

Diki Kosasih Universitas Bina Bangsa
Yuliani Fauziah ASTRA Polytechnic
Haryo Sutedi ASTRA Polytechnic
Hikari Qurrata’ain Nurhadi STMI Polytechnic
Sherin Ramadhania Sumatera Institute of Technology

DOI:

https://doi.org/10.52453/aic.v1iOctober.458

Keywords:

fault tree analysis, hazard identification, occupational health and safety, risk assessment and risk control

Abstract

This steel industry has 3 production processes: Ironmaking, Steelmaking, and Rolling. One of the hazardous facilities is the electrostatic precipitator that separates dust and gas from the steelmaking process. This research aims to identify hazards, assess risks, and provide risk control recommendations to minimize workplace accidents at the Electrostatic Precipitator facility. HIRARC is the process of identifying potential hazards in every activity within the company, followed by a risk assessment of those hazards. FTA is an analysis tool that graphically translates the combination of errors that cause system failures. The methods used in this research are HIRARC (Hazard Identification, Risk Assessment, and Risk Control) and FTA (Fault Tree Analysis). The results of the hazard identification conducted show that there are 25 hazards, with 3 risks falling into the extreme category. The conclusion of this study is to provide risk control recommendations for 3 hazards categorized as extreme through the installation of safety signs, monitoring of work permits, and providing regular training to workers.

Author Biographies

Diki Kosasih, Universitas Bina Bangsa

Industrial Engineering Department

Yuliani Fauziah, ASTRA Polytechnic

Production and Manufacturing Engineering Department

Haryo Sutedi, ASTRA Polytechnic

Production and Manufacturing Engineering Department

Hikari Qurrata’ain Nurhadi, STMI Polytechnic

Automotive Engineering Technology Department

Sherin Ramadhania, Sumatera Institute of Technology

Industrial Engineering Department

References

Albar, M. E., Parinduri, L., & Sibuea, S. R. (2022). Analisis Potensi Kecelakaan Menggunakan Metode Hazard Identification and Risk Assessment (Hira). Buletin Utama Teknik, 17(3), 241–245. https://doi.org/10.30743/but.v17i3.5366

Basri, S., & Pirmah, N. A. (2023). Unsafe actions and unsafe conditions in cement production workers: A Cross Sectional Study. Community Research of Epidemiology (CORE), 3(2), 61–73. https://doi.org/10.24252/corejournal.vi.38138

Bastuti, S. (2020). Analisis Risiko Kecelakaan Kerja Dengan Metode Failure Mode and Effect Analysis (FMEA) dan Fault Tree Analysis (FTA) Untuk Menurunkan Tingkat Risiko Kecelakaan Kerja (Pt. Berkah Mirza Insani). Jurnal Ilmiah Dan Teknologi, 2(1), 48–52. https://doi.org/10.32493/teknologi.v2i1.3909

Islah, D., Firdaus, A. R. S., Alim, A., & Rusnita. (2024). Penerapan Hazard Identification , Risk Assesment and Determining Control ( Hiradc ) Dalam Pengendalian Kecelakaan Kerja Pada Pekerja Di Pt . Industri Kapal. Jurnal Keperawatan Dan Kesehatan Masyarakat, 60, 60–71.

Kristianti, R., Setiawan, I., & Hernadewita, H. (2023). Risk Analysis of Methanol Transfer Process by Hazard and Operability Study (HAZOP) Method in Biodesel Plant. Proceedings of the International Conference on Industrial Engineering and Operations Management, 2018, 5073–5083. https://doi.org/10.46254/an12.20221017

Nur, S., Zolkefli, A., Kadir, Z. A., & Ensan, A. H. (2024). Improvement of Unsafe Act and Unsafe Condition Online Reporting System at Port. Progress in Engineering Application and Technology, 5(1), 776–785. https://doi.org/10.30880/peat.2024.05.01.084

Nurwulan, N. R., & Veronica, W. A. (2020). Implementation of Failure Mode and Effect Analysis and Fault Tree Analysis in Paper Mill: A Case Study. Jurnal Rekayasa Sistem Industri, 9(3), 171–176. https://doi.org/10.26593/jrsi.v9i3.4059.171-176

Rosita, E., Hidayat, W., & Yuliani, W. (2021). Uji Validitas Dan Reliabilitas Kuesioner Perilaku Prososial. FOKUS (Kajian Bimbingan & Konseling Dalam Pendidikan), 4(4), 279. https://doi.org/10.22460/fokus.v4i4.7413

Sugiyono. (2017). Metode Penelitian Bisnis (Pendekatan Kuantitatif, Kualitatif, Kombinasi dam R&D). Alfabeta.

Yusril, M., Muhammad Khidri Alwi, & Chaeruddin Hasan. (2021). Faktor yang Berhubungan dengan Tindakan Tidak Aman (Unsafe Acation) pada Pekerja Bagian Produksi PT. Sermani Stell. Window of Public Health Journal, 1(4), 370–381. https://doi.org/10.33096/woph.v1i4.229